Coils, cruise, camera – action!

Aprilia Caponord ETV1000 Rally-Raid Renault V6 HASS ignition coil - 413745171After waiting a week for the delivery from carparts4less, the Capo is happily running on four coils again! 😀 I bought the Renault V6 coil (413745171) made by HAAS. While plug’n play at the LT connector, it does need some excess plastic removing and the HT end requires a modification. I’ve seen this coil modified in a couple of ways – one simple and one requiring a bit of soldering skill. I chose the latter because I think it gives a more positive connection. New page here.

Aprilia Caponord ETV1000 Rally-Raid INNOVV K1 rear HD camera 1920x1080With the bike buttoned up, I ran the INNOVV K1 cameras again – no sign of RF issues anymore, so that’s a step in the right direction. It was about 6pm and dark inside as well as outside the barn as I stood tweeking the throttle and glancing at the INNOVV DV recorder while it captured the rear K1 camera. I watched the vapour from the exhausts to the left and right of the camera as it swirled in the red glow of the tail light. Then it all went blank and the INNOVV rebooted again – WTF!!! 👿 

However …… in that moment I saw something that was a revelation. A real game changer as they say. The fact is, I started to suffer an intermittent fault a few months ago and as any engineer knows, you’ll go bald fast if you waste time chasing an intermittent fault – wait for it to come to you. I think of these sorts of faults a little like the TV serial killers on any number of cop shows – they always want to get caught. At some point an intermittent fault will give itself away, that one clue that unlocks the puzzle. In this case, when the INNOVV rebooted, I saw a momentary flicker of the red glow from the tail light out of the corner of my eye. If I hadn’t been doing this in the dark I would never have spotted it!

This fault goes back quite a while, back to a hot summer, a long day on French motorways and a cruise control that would occasionally stop working. Sometimes it would engage for the whole 1½-2hr ride, the next it would drop out after a few minutes or maybe after a ½hr – it was completely random. However …… I did find that by turning the headlights off, the cruise could be re-engaged and would work just fine! At that point I was suspecting a fault with the headlight loom, the 6-way connector is known to burn if the Aprilia Caponord ETV1000 Rally-Raid light switchEarth (Ground) connection is bad. Unfortunately all tests and checks came up with nothing. So I sat back and waited for the fault to give me the one clue I needed to bring the bugger to justice!

In that momentary tail light flicker, all the parts came crashing together. It was the light switch all along! You see the switch isn’t just one switch but two-in-one. One for the headlight and one for the sidelight …… and this is the circuit that the MCCruise control AND the INNOV are powered from! The switch was stripped, the hard dirt-filled goo that had once been grease that was stopping the springs working was cleaned out and the contacts treated to a splash of contact cleaner and fresh lubricant. Now it looks better, works smoother and above all, delivers a constant voltage to where it’s required. 😀 Aprilia Caponord ETV1000 Rally-Raid Innovv K1 camera screenshot

And afterwards? Well a couple of days eating up the miles and clocking up the hours have been rewarding (and fun!) to say the least. Both cruise and cameras have worked perfectly and the Capo is pulling like a little train again thanks to its refreshed ignition!

One last long run before winter …….

Aprilia Caponord ETV1000 Rally-Raid Metz StrasbourgAfter 22 days away on the Capo I returned with a little more than I bargained for, not least a crick in the neck and a stinking cold! On the way up I met Gianluigi at the Italian/Swiss border and talked some serious Capo bling for an hour. Then rode through sunshine, drizzle, rain and freezing fog before reaching Oxford. On the way back we were treated to high winds a stunning moon-rise and some amazing early morning scenes with low-lying mist. All in all, a real slice of what Europe/UK has to offer bikers this late in the season!

Aprilia Caponord ETV1000 Rally-Raid Oberon keyless fuel capThe original fuel cap was replaced with the Oberon keyless unit a few days after reaching Oxford …. it took about 10 minutes in all. It looks good, works fine and I’m no longer worrying about getting into the tank! That’s the only work done on the Capo for the whole trip – 3,000 miles – key-in, ride off. No drama, no breakdowns. In fact the last two original Sagem coils are still sparking just fine after 110,503 miles!

Aprilia Caponord ETV1000 Rally-Raid FPE Seals clutch master cylinderWith the panniers emptied, it was a great opportunity to restock on spares for the workshop – front wheel bearings and seals (used the last set 9 years ago!) a clutch pushrod bearing (16004), clutch diaphragm and  a couple of sets of clutch master cylinder seal kits from FPE Seals Ltd. Service parts stock is now replenished with extra oil/air filters, a spare pack of DPR9EIX-9 Iridium spark plugs, red rubber grease and more Scottoil as I seem to be going through a couple of litres a year! A HUGE bag of stainless screws, nuts and washers from Jason helped balance out the panniers (cheers matey!) and last but not least, the remaining electronic parts to finish off the BMW Brake Light System (clone!) that was started in spring.

But undoubtedly the highlight of the pannier contents is the Innovv K1 dual channel Full HD camera kit. This has been loaned for review by Jim smith at AMI (Abbey Motorcycle Instructors) who should be fitting a second kit to one of his Instructor bikes over winter. I’m really looking forward to fitting this kit and putting it through its paces. In fact I’ve already been running the system on the workbench and making a comparison of video quality compared to the GoPro Hero 3+ and power draw etc ……. full review coming soon, watch this space!

Aprilia Caponord ETV1000 Rally-Raid INNOVV K1 full HD dual channel camera kit