Coils, cruise, camera – action!

Aprilia Caponord ETV1000 Rally-Raid Renault V6 HASS ignition coil - 413745171After waiting a week for the delivery from carparts4less, the Capo is happily running on four coils again! 😀 I bought the Renault V6 coil (413745171) made by HAAS. While plug’n play at the LT connector, it does need some excess plastic removing and the HT end requires a modification. I’ve seen this coil modified in a couple of ways – one simple and one requiring a bit of soldering skill. I chose the latter because I think it gives a more positive connection. New page here.

Aprilia Caponord ETV1000 Rally-Raid INNOVV K1 rear HD camera 1920x1080With the bike buttoned up, I ran the INNOVV K1 cameras again – no sign of RF issues anymore, so that’s a step in the right direction. It was about 6pm and dark inside as well as outside the barn as I stood tweeking the throttle and glancing at the INNOVV DV recorder while it captured the rear K1 camera. I watched the vapour from the exhausts to the left and right of the camera as it swirled in the red glow of the tail light. Then it all went blank and the INNOVV rebooted again – WTF!!! 👿 

However …… in that moment I saw something that was a revelation. A real game changer as they say. The fact is, I started to suffer an intermittent fault a few months ago and as any engineer knows, you’ll go bald fast if you waste time chasing an intermittent fault – wait for it to come to you. I think of these sorts of faults a little like the TV serial killers on any number of cop shows – they always want to get caught. At some point an intermittent fault will give itself away, that one clue that unlocks the puzzle. In this case, when the INNOVV rebooted, I saw a momentary flicker of the red glow from the tail light out of the corner of my eye. If I hadn’t been doing this in the dark I would never have spotted it!

This fault goes back quite a while, back to a hot summer, a long day on French motorways and a cruise control that would occasionally stop working. Sometimes it would engage for the whole 1½-2hr ride, the next it would drop out after a few minutes or maybe after a ½hr – it was completely random. However …… I did find that by turning the headlights off, the cruise could be re-engaged and would work just fine! At that point I was suspecting a fault with the headlight loom, the 6-way connector is known to burn if the Aprilia Caponord ETV1000 Rally-Raid light switchEarth (Ground) connection is bad. Unfortunately all tests and checks came up with nothing. So I sat back and waited for the fault to give me the one clue I needed to bring the bugger to justice!

In that momentary tail light flicker, all the parts came crashing together. It was the light switch all along! You see the switch isn’t just one switch but two-in-one. One for the headlight and one for the sidelight …… and this is the circuit that the MCCruise control AND the INNOV are powered from! The switch was stripped, the hard dirt-filled goo that had once been grease that was stopping the springs working was cleaned out and the contacts treated to a splash of contact cleaner and fresh lubricant. Now it looks better, works smoother and above all, delivers a constant voltage to where it’s required. 😀 Aprilia Caponord ETV1000 Rally-Raid Innovv K1 camera screenshot

And afterwards? Well a couple of days eating up the miles and clocking up the hours have been rewarding (and fun!) to say the least. Both cruise and cameras have worked perfectly and the Capo is pulling like a little train again thanks to its refreshed ignition!

RecReg takes poll position

Ok folks, with over 80 votes on the poll – ‘What part(s) have you had fail on your Caponord’ – I’ve decided to close it and publish a new one. So firstly a big thank you to each and everyone of you that took the time to participate, I really appreciate it. Click on the image to get a better view of the list.

Well the data certainly mirrors the perception I get from hanging around the AF1 forum … no big surprise then what the top 5 causes of vanishing bank balances and roadside tears are;

•RecReg • Coils&leads • fuel connects • wheel bearings • instrument panel •

I was surprised that the clutch slave cylinder seal and starter solenoid didn’t appear to score very high … maybe they are not so prone to fail as I’d thought. Mind you, I still carry spares in the tool kit just in case! Other items listed include a couple of the ‘Y’ coolant hose, a couple of rear shock failures – including the nitrogen unit on the RR shock (gulp!) and a head gasket! In fact that’s the only engine failure listed …. that Rotax engine is most definitely bullet-proof , especially in the de-tuned Capo version.

So all in all, we can quite rightly blame the Italian electrics for most of our woes, or can we? The RecReg is made in Japan, the coils in France, the brown connectors in ……. well do I need to go on? Ok, the Italians connected them all together with a less than perfect wiring loom, but hey, it’s what gives the Capo character right?

So on to the next poll ….. are you a weekend-wonder or a four seasons mile-muncher, does your Capo spend more time on the center stand than wearing out its tyres? Go on, let us know what mileage your Capo has racked up over the years!