Bath-time 2 – In at the deep end!

A bit of feedback on my first outing with the sparklingly shiny new 6 litre ultrasonic cleaning bath, the highlights and lowdown’s. First off, here’s my simple bullet point list to get things going:

  • Be patient!
  • Fill with pre-heated plain water or whatever your preferred cleaner pre-mix is
  • Be prepared to help the cleaning process along with a soft brush etc
  • Let it do its thing in peace – wear earplugs or get out!

That’s it in a nutshell! YouTube video’s make it look like you’ll clean a 50 year old gunked up prop-shaft in two minutes – wrong! Not in a domestic cleaner you won’t. I used a mix of (so called) ultrasonic bath solution diluted 10:1 as specified. I made the mistake of filling the tank from cold believing the in-built ‘heater’ would do the business … well it does after a fashion, but oh so slowly. It would have taken about 2-3 hours to go from 13ºC to 50ºC – so I boiled the kettle in the end and made up a solution that was almost at the required temperature, so no wasted time waiting around! The old rear caliper was dug out of the parts store and stripped down. It came off the Capo back in January 2013 with about 40K miles on it and had simply been boxed and hidden away, unfortunately since it’s return to the UK it looks like damp had got in and caused some corrosion. Luckily this was confined to where the pads sit and nowhere else, thankfully the pistons and seals came apart beautifully.

So time for a quick pic, then into the bath!

Aprilia Caponord ETV1000 Rally-Raid rear caliper ultrasonic clean

Initially I ran it for five minutes, unsure of how aggressive the solution/ultrasonic cleaning action would be. The solution was noticeably discoloured, but the calipers looked hardly touched. So in they went for another ten minutes. They looked much better this time … so in for another ten minutes. One half was now almost perfect, but the other needed two minutes of  TLC from a rotary brush, then they went back in for a final 10 minutes. Hence, be patient and be prepared to give the process a helping hand!

In the end, as the saying goes, all good things come to those who wait:

Aprilia Caponord ETV1000 Rally-Raid rear caliper ultrasonic clean

Aprilia Caponord ETV1000 Rally-Raid rear caliper ultrasonic clean

It only remains to mention my final bullet point. Initially I sat about 6ft(2m) away from the bath while it was running, the noise is not pleasant but bearable or so I thought. After about five minutes I started to feel a little nauseous. The lid was on and it was operating in a well ventilated area, so I didn’t think it was fumes from the cleaning solution, so figured it was exposure to sound I COULDN’T hear – it is an ultrasonic cleaner after all! In the end I left it to do its thing and sulked at the far end of the workshop and within a few minutes felt better again. The unit doesn’t come with any warnings beyond electrocution (lots of them!) … so be careful folks and don’t stay too close when it’s operating! 

Conclusion – I’m happy with the results bearing in mind that the caliper was well used and had suffered in storage. Now it is resplendent with new seals, a light wipe over with ACF50 and new home in a Zip bag and a better box. I’m really looking forward to using this cleaner on the triple bridge Brembo calipers and that may well be sooner rather than later, as Mr Postman has just this minute delivered the new brake lines and banjos from Venhill, wahoo!!!

Time for a bath …

Aprilia Caponord ETV1000 Rally-Raid Brembo P34 (4 pad) seal kitSeems like brakes have become one of the hot winter topics of late, both on the AF1 forum and in the Moto-A household. The Caponord’s Brembo P34 (4 pad) calipers are getting a little sluggish and starting to drag the pads on the front disks. I’ve cleaned and exercised the pistons but they still feel the same. To be fair the seals are probably somewhere around 20 years old and have every right to feel stiff these days!

So I ordered a seal set from Powerhouse in the UK for £66 (both calipers). They seem to get excellent reviews and I have to say the kit is comprehensive – even containing a little bag of Brembo grease! Of course one thing led to another and thoughts of how best to clean up the calipers resulted in another fine purchase – a 6l ultrasonic cleaning bath! Now that just leaves me watching YouTube videos and experimenting with various cleaning solutions to find the one most suitable for the brakes, luckily I have a stash of old ones kicking around that are perfect for experimentation. 

Aprilia Caponord ETV1000 Rally-Raid Digital Ultrasonic cleaning bathWhen health, weather and motivation are all in alignment over the festive period I’ll make sure the camera battery is charged and do my best to document the little adventure for posterity on the website. It will also be a great opportunity to try out the new torque wrench that I don’t know I’m getting for Christmas ….. 😀 

Way too close for comfort …..

Aprilia Caponord ETV1000 Rally-Raid - Brembo 07BB05-SA brake padsYes, I put my hand up; I screwed up on this one! I’m normally pretty good at keeping on top of the Capo maintenance, but this time I let the brake pad checks slip by while doing a full service a few weeks ago. So the other day I decided to drop the front calipers (Brembo P4/34 triple-bridge), took one look at the pads, swallowed … and squeaked a silent ‘bugger!’  Thankfully I could engage smug-mode as I already had a new set of pads (front & rear) hidden away in the parts-pantry after stocking up on all sorts of Capo-consumables at the back end of last year. The new pads are 7.5mm thick; with approx. 4.5mm of material ……. the best of the old ones was about 1mm on its tippy-toes. 😯 Way too close for comfort, so I took myself around the back of the barn and gave myself a jolly good talking too! 😳

Anyway that’s another job out of the way. Total mileage on the old pads worked out at 18,150, not too shabby really. And the rear? Doing fine, thanks for asking …. although by the time it’s pads are ready for a change, my guess is the disk will be as well. It measures a hairs width over the 4.5mm limit, so time to look for a replacement I think.